Fuels System Engineer (Lead Engineer & Component D&R Engineer)

QDSL (Quintessential Design Services Limited) is an engineering and technology consultancy, supporting client projects in field of Engineering Innovations, Research & Development and IT. We offer engineering support in Automotive, Aerospace, Energy and IT.

We are seeking a highly skilled and experienced One Lead Engineer and One Component D&R Engineer to the design, release, and development of PTSE components, with a focus on fuel systems. You will ensure these components meet performance, safety, cost, and quality standards, while managing the entire lifecycle from design through production.

Position: Fuels System Engineer *2 Positions (Lead Engineer & Component D&R Engineer)

Domain: Automotive

Job Type: Permanent / Contract

Location: Warwickshire, UK

Design & Development:

• Lead the creation of detailed CAD models and engineering drawings for PTSE fuel system components (fuel tanks, pumps, injectors, fuel lines, etc.).
• Provide design direction and approve engineering drawings for fuel system components.
• Lead root cause analysis and corrective actions for design-related issues in fuel system components.
• Complete design validation through CAE simulations, prototyping, and physical testing, specifically for fuel system components.
• Ensure fuel system designs comply with industry standards, regulatory requirements (e.g., EPA, CARB), and internal specifications.
• Research emerging technologies and materials to enhance fuel system performance (e.g., new fuel types, hybrid technologies).
• Drive cost reduction and weight optimisation initiatives without compromising safety, quality, or fuel efficiency.
• Contribute to design reviews and lessons-learned sessions related to fuel system development.

Release Management:

• Manage the Bill of Materials (BOM) and part release processes for fuel system components using PLM systems (e.g., 3Dx or Teamcenter).
• Coordinate with suppliers and manufacturing teams to ensure timely release and readiness for production of fuel system components.
• Maintain documentation for design changes, approvals, and release milestones specific to fuel systems.

Programme Delivery:

• Collaborate with cross-functional teams, including programme teams, manufacturing, purchasing, quality, and development teams, to ensure successful fuel system integration into the overall vehicle design.
• Track programme timelines, budgets, and deliverables to ensure on-time delivery of fuel system components.

Supplier Management:

• Collaborate with suppliers to ensure timely delivery of fuel system components that meet engineering specifications and quality standards.
• Monitor supplier performance using KPIs and initiate corrective actions where necessary.
• Support sourcing decisions through technical assessments and risk evaluations specific to fuel systems.
• Facilitate cross-functional alignment between engineering, purchasing, and supplier teams to resolve issues and optimize fuel system delivery.
• Ensure supplier compliance with programme milestones, cost targets, and launch readiness requirements for fuel systems.

Failure Mode Avoidance & Problem Solving:

• Lead complex engineering and process investigations using the 8D framework to identify and eliminate root causes of fuel system-related issues through data-driven analysis.
• Apply Failure Mode Avoidance (FMA) techniques, including containment, warranty mitigation, and recurrence prevention, specifically for fuel system components.
• Use structured problem-solving tools to validate cause/effect relationships, incorporating measurement system capability and process mapping in fuel system design.
• Implement robust, permanent solutions and control methods to sustain improvements across fuel system development.
• Deliver cost-effective, resilient outcomes through effective issue management methodologies.

Systems Engineering:

• Apply systems thinking and engineering principles to address challenges specific to automotive fuel systems.
• Utilise systems engineering methodologies across the design, integration, and verification stages of fuel system components.
• Demonstrate expertise in Requirements Management, Systems Modelling, Test Authoring, Testing, Workflow, and Configuration Management for fuel systems.
• Deliver integrated fuel systems that meet customer and regulatory requirements using appropriate toolsets.
• Create design rules and standards for fuel systems and associated components.

Geometric Dimensional Control:

• Decompose complex fuel system designs into conceptual assembly sequences, defining key locations and fixing strategies.
• Manage variation and tolerance using statistical analysis and six degrees of freedom principles in fuel system components.
• Leverage engineering toolsets to process measurement data and ensure high-quality fuel system engineering releases.
• Apply digital tools to support robust fuel system release and maturation throughout launch phases.

Commodity Planning:

• Interpret Programme Assumptions, Re-Use strategies, and Commodity Plans to support fuel system feature delivery.
• Navigate the critical path of fuel system commodity delivery in alignment with the Complex Commodity Delivery System (CCDS) process.
• Apply all phases of Advanced Product Quality Planning (APQP) and Engineering Build Event Readiness (EBER) for fuel systems.

Cost & Budget Management:

• Analyse financial data across multiple sources to identify risks and opportunities for cost optimisation specific to fuel systems.
• Use financial tools to deliver key performance indicators (KPIs) across engineering functions for fuel system projects.

Skills, Knowledge and Experience Required:

• Significant experience in automotive fuel systems, including components such as fuel tanks, pumps, injectors, lines, and related subsystems.
• Full UK driving license (for roles based onsite in the UK) - Desired
• Strong understanding of materials, manufacturing processes, and fuel system technologies in automotive applications.
• Experience with FEA, DFMEA, and design validation tools specific to fuel systems.
• Familiarity with PLM systems (e.g., 3Dx, Teamcenter, TRM).
• Excellent problem-solving, communication, and project management skills.
• Demonstrated commitment to customer satisfaction, teamwork, integrity, growth, and impact.

Education:

• Degree qualified in Mechanical Engineering, Automotive Engineering, or related field.

Personal Profile:

• An effective team player, actively develops and supports team members
• A clear communicator to ensure they can be effective withing the team.
• Well organised, highly driven, self-motivated and able to deliver with minimum supervision
• A positive, proactive and flexible attitude to adapt to changing work requirements and priorities, in order to meet deadlines
• Flexibility to work at different locations as per programme requirements.
• Passionate about applying engineering principles and solving technical problems with a hands-on approach

What we offer (For Permanent)

• Competitive Salary in line with level of experience
• UK Work Visa sponsorship for eligible candidates
• Opportunity to be part of world class product development projects
• Pension Scheme
• 28 Days Holidays (Annual + Bank Holidays)

How to Apply

If you are passionate about working on the world-class innovation projects and meet the requirements of the role, please send your application.

The applications window for this position shall be closed any time as per the applications we may receive