Jigs & Fixtures Designer

Jigs & Fixtures Designer

Cullman, Alabama (Onsite) - relocation assistance available

Job Summary

The Jig & Fixture Hands-On Designer is responsible for the design, development, modification, and validation of mechanical equipment, tooling, jigs, fixtures, and manufacturing layouts that support high-volume production. This role combines advanced mechanical design expertise with hands-on shop floor involvement to ensure tooling is robust, repeatable, cost-effective, and aligned with production requirements.

This position plays a key role in equipment launch, line trials, welding validation, and continuous improvement initiatives focused on cycle time reduction and ROI optimization.

Essential Responsibilities

Design & Engineering

• Design, modify, and improve mechanical equipment, tooling, jigs, fixtures, and manufacturing layouts using CAD tools.
• Develop detailed 2D drawings and 3D models (SolidWorks, AutoCAD, Simulation tools, etc.) including GD&T per ASME standards.
• Perform tolerance stack-up analysis to ensure dimensional accuracy and repeatability.
• Apply strong mechanical design principles (automotive tooling design experience preferred).

Equipment Installation & Launch Support

• Support installation, commissioning, and validation of assembly and welding equipment.
• Participate in line trials and launch activities to verify design intent and process capability.
• Troubleshoot mechanical and process issues during trials and early production.
• Develop strong hands-on equipment knowledge and apply lessons learned to future designs.

Continuous Improvement & Analysis

• Support Kaizen/Gorika and process improvement initiatives.
• Conduct cycle time analysis, ROI studies, and time chart development to justify tooling investments.
• Improve equipment performance, safety, ergonomics, and cost efficiency.

Project & Cross-Functional Collaboration

• Manage workflow, project schedules, milestone tracking, and budget oversight.
• Collaborate cross-functionally with Manufacturing, Quality, Maintenance, and external vendors.

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• Communicate effectively with U.S.- and Japan-based engineering teams.
• Maintain accurate documentation, revision control, and engineering change records.

Required Qualifications

• Associate’s or Bachelor’s degree in Mechanical Engineering, Engineering Technology, or related field (or equivalent hands-on experience).
• 3–7+ years of experience designing and building jigs and fixtures in a manufacturing environment.
• Strong knowledge of engineering principles and mechanical design fundamentals.
• Proficiency in SolidWorks, AutoCAD, and other engineering software including simulation tools.
• Strong understanding of GD&T and blueprint interpretation.
• Practical machining knowledge (mills, lathes, CNC processes) and fabrication methods.
• Excellent analytical and creative problem-solving abilities.
• Strong verbal and written communication skills.
• Demonstrated project management capability including schedule and budget management.

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• Knowledge of Kaizen/Process principles including cycle time and ROI analysis.

Preferred Qualifications

• Welding experience preferred (weld fixture design and fabrication exposure strongly desired).
• Automotive tooling design experience preferred.
• Experience in high-volume industrial manufacturing environments.
• Exposure to robotic or automated fixture design.
• Familiarity with CMM inspection requirements and gauge design.

Key Competencies

• Strong mechanical aptitude and spatial reasoning.
• Hands-on, solutions-oriented mindset.
• Ability to manage multiple projects simultaneously.
• Detail-oriented with disciplined documentation practices.
• Data-driven approach to continuous improvement.